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Archive for: Detailed engineering

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Production and transport of a cyclone separator for a blast furnace plant

Hilgefort GmbH produced a cyclone separator for a blast furnace and also created a plant in exceptional dimensions and in a very short time frame (July to October).

Dust extraction system for an electric furnace

Hilgefort manufactured an extraction system for the hall roof of an electric steel plant, which weighed a total of approximately 2000 tons. The raw-gas pipeline measured 5.3 m in diameter and the exhaust gas stack on the blower house was 96 m tall in total.

Steam dryer

Hilgefort produced an 11.5 m long steam dryer with an internal diameter of 3.75 m for a notable copper works in Hamburg. Given that the special-steel component weighed 125 tons, the steam dryer was produced in four segments to optimise transportation.

Production of steel components for the heat exchanger in Wössingen, Germany

Production of steel components for the heat exchanger in Wössingen, Germany: In an 11-month construction period, 1900 tons of steel and around 800 tons of processing equipment were engineered and pre-assembled in Dinklage. The transport and final assembly were also designed and implemented by Hilgefort, a single-source supplier.

Ship doors

The demanding three-dimensional curved contour of ship doors can be achieved by means of pressing or using previously manufactured former plates. Hilgefort GmbH manufactured multiple ship doors and hydraulic systems.

Rotating, water-cooled reduction furnace shell

Hilgefort produced a reduction furnace shell using 20 mm-thick sheet metal with a total weight of 120 tons for a new steel works in the USA. The shell has a diameter of 10 m and a height of 5.30 m. The lining for the reduction furnace shell was prepared at the steel works.

Water-cooled exhaust duct for a plant in the USA

Production of a water-cooled exhaust duct for a plant in the USA. Measuring 70 m long, the total system was produced pipe-by-pipe using redirection caps. The pipes were welded together longitudinally in pairs. Altogether, around 60 pipes with a combined length of approximately 11 km were installed.

Components for a cloth filter system

In 2015, Hilgefort GmbH received an order from a renowned plant construction company in Essen for the production and delivery of pipelines, ducts, connectors and four silos for a cloth filter system for a sintering belt belonging to a German steel manufacturer in Duisburg.

Heat exchangers

Hilgefort took on the production and detailed engineering, TÜV acceptance, transport and on-site assembly of a heat exchanger waste-heat recovery system in the sinter cooler for a steel works in Duisburg.

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Hilgefort GmbH

Industriestraße 2
49413 Dinklage
Germany

Phone +49 4443 9637-0
Fax +49 4443 9637-37
Mail: info@hilgefort.de
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